TÜPRAŞ – PULSATION DAMPER (FLOW DAMPENER) PROJECT

Completed Project Reference – KDT Industry

Introduction: Enhancing Flow Stability in Refinery Operations

The TÜPRAŞ Pulsation Damper (Flow Dampener) Project represents a critical improvement in fluid dynamics and process safety for Turkey’s largest oil refinery operator. Pulsation dampers, also known as flow dampeners, are essential components in pumping and pipeline systems, designed to reduce pressure fluctuations, vibration, and cavitation risks.

KDT Industry played a vital role in this project by supplying engineered dampening systems, industrial storage support, and structural steel fabrication, ensuring that TÜPRAŞ could achieve stable, efficient, and safe refinery operations.

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Project Scope and Objectives

The TÜPRAŞ refinery required advanced pulsation dampers to improve the performance of its pumping and pipeline systems. KDT Industry’s objectives in this project included:

• Designing and manufacturing custom-engineered pulsation dampers tailored to refinery operations.
• Delivering supporting infrastructure, including steel fabrication and auxiliary systems.
• Ensuring long-term durability under high-pressure and corrosive environments.
• Providing solutions that met international refinery and petrochemical standards.

By meeting these objectives, KDT Industry contributed to enhanced process reliability and operational safety.

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Engineering and Manufacturing Excellence

Pulsation dampers are highly specialized systems that demand precision engineering and robust construction. KDT Industry applied advanced technologies to deliver:

• Flow Dampening Systems: Custom-designed to reduce vibrations and pulsations in positive displacement pumps.
• High-Pressure Resistance: Units capable of withstanding refinery-level operating pressures.
• Corrosion Protection: Use of stainless steel and advanced coatings for chemical resistance.
• Structural Integration: Steel fabrication for mounting and support infrastructure.
• Compliance: All dampers and auxiliary systems manufactured in accordance with API, ASME, and ISO refinery standards.

With these solutions, KDT Industry delivered safe and efficient flow control infrastructure for TÜPRAŞ.

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Challenges and Solutions

The TÜPRAŞ Pulsation Damper Project required solutions for complex refinery challenges:

1. High Pressure and Temperature – Equipment needed to withstand extreme operational conditions.
2. Chemical Exposure – Dampers had to resist corrosion from aggressive petrochemical materials.
3. Precision Requirements – Flow stabilization required exact engineering to avoid cavitation and pipe fatigue.
4. Continuous Operations – Infrastructure had to perform reliably in a 24/7 refinery environment.

KDT Industry’s Solutions:

• Manufactured heavy-duty pulsation dampers with reinforced materials.
• Applied corrosion-resistant linings and coatings for long-term performance.
• Designed modular mounting systems for easy inspection and maintenance.
• Conducted extensive pressure and vibration testing to ensure compliance with TÜPRAŞ standards.

These measures guaranteed smooth flow, reduced equipment wear, and safer refinery operations.

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Contribution to Refinery Efficiency and Safety

The installation of pulsation dampers provided significant operational benefits to TÜPRAŞ:

• Stable Flow Dynamics: Reduced pressure pulsations and vibrations in pipelines.
• Increased Equipment Life: Lower wear on pumps, valves, and pipelines.
• Enhanced Worker Safety: Improved operational stability minimized risks in refinery environments.
• Reduced Maintenance Costs: Longer service life of critical equipment.

This project highlights how KDT Industry supports refinery efficiency, safety, and sustainability through advanced engineering solutions.

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Sustainability and Long-Term Value

Sustainability in refinery operations is closely linked to efficiency and reliability. KDT Industry’s dampening systems contribute to long-term value through:

• Durable Construction: Designed for decades of reliable service.
• Energy Efficiency: Stabilized flow reduces energy losses in pumping systems.
• Lower Environmental Risks: Reduced risk of leaks and failures in critical infrastructure.
• Compliance with Standards: Full alignment with EU, API, and TÜPRAŞ operational requirements.

These practices ensure TÜPRAŞ can operate with safety, efficiency, and environmental responsibility.

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Why KDT Industry Was Chosen

TÜPRAŞ selected KDT Industry as a partner in this project for its proven expertise in flow management and refinery infrastructure. Key reasons included:

• Petrochemical Sector Experience – Previous projects in refineries, energy plants, and heavy industry.
• Engineering Reliability – Precision dampers designed for refinery-grade requirements.
• Safety Commitment – Strict adherence to international safety standards.
• Trusted Reputation – Recognition as a reliable supplier of industrial infrastructure.

This collaboration demonstrated KDT Industry’s role as a strategic partner in petrochemical innovation.

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Looking Ahead

The TÜPRAŞ Pulsation Damper (Flow Dampener) Project stands as a strong reference in KDT Industry’s portfolio. It showcases our ability to deliver specialized industrial components that enhance safety, performance, and sustainability in refinery operations.

As global energy companies seek to improve efficiency and safety, KDT Industry remains ready to provide innovative flow management and industrial engineering solutions for refineries, chemical plants, and power generation facilities worldwide.

This project reinforces our reputation as a global leader in refinery infrastructure and precision engineering.